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Itekhnoloji yeplastiki yokubumba yenaliti kunye neempawu zayo

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Note: Itekhnoloji yeplastiki yokubumba yenaliti kunye neempawu zayo

1.Ukubumba inaliti ngoncedo lwegesi (GAIM)

Ndiyila umgaqo:

Irhasi encediswa ekubumbeni (i-GAIM) ibhekisa kwinaliti yoxinzelelo oluphezulu lwegesi xa iplastiki igcwaliswe ngokufanelekileyo emgodini (90% ~ 99%), irhasi ityhiliza iplastikhi etyhidiweyo ukuze iqhubeke nokuzalisa umqala, kunye noxinzelelo lwegesi isetyenziselwa ukutshintsha inkqubo yokubamba uxinzelelo lweplastiki Itekhnoloji yokubumba yenaliti evelayo.

Iimbonakalo:

Ukunciphisa uxinzelelo lwentsalela kunye nokunciphisa iingxaki kwimfazwe;

Susa amanqaku e-dent;

Nciphisa amandla nokubotshwa;

Nciphisa ubude beimbaleki;

Gcina izinto

Mfutshane ixesha lokuvelisa;

Yandisa ubomi sokubumba;

Ukunciphisa ilahleko ngoomatshini umatshini ziphene yokubumba;

Ifakwe kwiimveliso ezigqityiweyo ngotshintsho olukhulu lokuqina.

I-GAIM inokusetyenziselwa ukuvelisa iimveliso ezimile ngokwe-tubular kunye nentonga, iimveliso ezimilise ipleyiti, kunye neemveliso ezinzima ezinobunzima obungalinganiyo.

2.Ukuncedwa ngamanzi ngenaliti (WAIM)

Ndiyila umgaqo:

Ukuncedwa ngamanzi ngenaliti (WAIM) yitekhnoloji yokubumba yenaliti ephuculweyo esekwe kwisiseko seGAIM, kwaye umgaqo kunye nenkqubo yayo iyafana neGAIM. I-WAIM isebenzisa amanzi endaweni ye-NIM ye-GA2 njengesixhobo sokukhupha, ukungena kunyibiliko kunye nokudlulisa uxinzelelo.

Iimpawu: Xa kuthelekiswa neGAIM, WAIM inezibonelelo ezininzi

Ukuqhutywa kobushushu nobushushu bamanzi bukhulu kakhulu kune-N2, ke ixesha lokupholisa imveliso lifutshane, elinokunciphisa umjikelo wokubumba;

Amanzi atshiphu kuno-N2 kwaye anokurisayikilisheka;

Amanzi awadibani, umphumo womnwe akukho lula ukuvela, kwaye ubukhulu bodonga lwemveliso abalingani;

Irhasi kulula ukungena okanye inyibilike inyibilike ukwenza udonga lwangaphakathi lwemveliso erhabaxa, kunye nokuvelisa amaqamza kudonga lwangaphakathi, ngelixa amanzi kungekho lula ukungena okanye ukunyibilika kunyibilika, ngoko ke iimveliso ezinodonga olugudileyo lwangaphakathi zinokuba ivelisiwe.

3. Inaliti ngqo

Ndiyila umgaqo:

Precision ziphene yokubumba ibhekisa kuhlobo inaliti iteknoloji sukube ukuba iimveliso iimveliso kunye neemfuno eziphakamileyo umgangatho zangaphakathi, ukuchaneka mbini kunye nomgangatho umphezulu. Ukuchaneka komlinganiso weemveliso zeplastiki ezivelisiweyo kunokufikelela kwi-0.01mm okanye ngaphantsi, ihlala iphakathi kwe-0.01mm kunye ne-0.001mm.

Iimbonakalo:

Ukuchaneka kwamacala kuphezulu, kwaye uluhlu lokunyamezelana lincinci, oko kukuthi, kukho imida ephezulu yokuchaneka. Ukuphambuka komlinganiso weeplastiki ezichanekileyo kuya kuba ngaphakathi kwe-0.03mm, kwaye ezinye zincinci njengeemicrometer. Isixhobo sokuhlola sixhomekeke kwiprojektha.

Ukuphindaphinda kwemveliso ephezulu

Kubonakala ikakhulu kunxaxho oluncinci kubunzima belungu, elihlala liphantsi kwe-0.7%.

Isixhobo sokubumba silungile, ukuqina kwanele, ukuchaneka kwethambo, ukuguda kunye nokuma kokuchaneka phakathi kweetemplate ziphezulu

Sebenzisa izixhobo zomatshini wenaliti ngokuchanekileyo

Ukusebenzisa inkqubo ziphene yokubumba ngqo

Ukulawula ubushushu besikhunta ngokuchanekileyo, umjikelo wokubumba, ubunzima bomzimba, inkqubo yokuvelisa.

Izinto ezichanekileyo ezichanekileyo zokubumba izixhobo ze-PPS, i-PPA, i-LCP, i-PC, i-PMMA, i-PA, i-POM, i-PBT, izinto zobunjineli ngeglasi yefayibha okanye icarbon fiber, njl

Precision ziphene yokubumba isetyenziswa ngokubanzi kwiikhompyutha, mobile phones, akwazi ukugcina enombala, kunye nezinye iimveliso microelectronics ezifuna ukufana kwizinga eliphezulu lwangaphakathi, ukuchaneka mbini lwangaphandle kunye nomgangatho umphezulu iimveliso inaliti ukubumba.

4. Micro ziphene yokubumba

Ndiyila umgaqo:

Ngenxa yobungakanani obuncinci bezinto zeplastiki ekubumbeni ngenaliti encinci, ukuguquguquka okuncinci kweeparameter zenkqubo kunefuthe elibonakalayo kukuchaneka kwemveliso. Ke ngoko, ukuchaneka kolawulo lweeparameter ezinje ngomlinganiso, ubushushu kunye noxinzelelo luphezulu kakhulu. Ukuchaneka komlinganiso kufuneka kuchanekile kwiimiligram, umphanda kunye nokuchaneka kokulawula ubushushu kufuneka kufikelele kwi-± 0.5 ℃, kunye nokuchaneka kokulawula ubushushu kufuneka kufikelele ku-± 0.2 ℃.

Iimbonakalo:

Inkqubo yokubumba elula

Umgangatho ozinzileyo wamalungu eplastiki

imveliso ephezulu

Iindleko eziphantsi zokuvelisa

Easy ukuqonda ibhetshi kunye nemveliso ezenzekelayo

Izinto ezincinci zeplastikhi eziveliswa ziindlela zokubumba ze-micro-injection ziyanda kakhulu kumacandelo eempompo ezincinci, iivalves, izixhobo ze-micro-optical, izixhobo zonyango ze-microbial, kunye neemveliso ezincinci ze-elektroniki.

5. Inaliti emingxunya emincinci

Ndiyila umgaqo:

Microcellular ziphene umatshini yokubumba inkqubo enye inaliti igesi ngaphezu umatshini ziphene ziphene yokubumba. Iarhente enegwebu ifakwe kwi-melt yeplastiki ngenkqubo yenaliti yegesi kwaye yenza isisombululo esifanayo kunye nokunyibilika phantsi koxinzelelo oluphezulu. Emva kokuba i-polymmer enyibilikisiweyo inyibilikisiwe kwi-mold, ngenxa yokuhla koxinzelelo ngesiquphe, igesi iyaphuma ngokukhawuleza kunyibilike ukuze yenze isiseko sebhabhu, esikhula sibe zii-micropores, kunye neplastikhi encinci ifunyenwe emva kokubumba.

Iimbonakalo:

Sebenzisa i-thermoplastic material njenge-matrix, umaleko ophakathi wemveliso ugqutyuthelwe ngokuxineneyo ngeemicroopres ezivaliweyo ezinobungakanani obuqala kwishumi ukuya kumashumi ee-microns.

Micro-amagwebu technology ziphene yokubumba liqhekeza ezininzi ukusikelwa umda inaliti yokubumba. Ngesiseko sokuqinisekisa ukusebenza kwemveliso, inokunciphisa kakhulu ubunzima kunye nokubumba umjikelo, ukunciphisa kakhulu ukubotshwa komatshini, kunye noxinzelelo oluncinci lwangaphakathi kunye nokulwa. Ukuchaneka okuphezulu, akukho kuncipha, ubungakanani obuzinzileyo, ifestile enkulu yokwenza, njl.

Micro-umngxunya ziphene yokubumba zinezibonelelo ezizodwa xa kuthelekiswa yesiqhelo ziphene sukube, ngakumbi kwimveliso ephezulu-ngqo kunye neemveliso ezibizayo, kwaye iye yaba ulwalathiso ebalulekileyo kuphuhliso lobugcisa inaliti xa sisenza kwiminyaka yakutshanje.

6. Inaliti yeVibration

Ndiyila umgaqo:

Inaliti yenaliti yokubumba yitekhnoloji yokubumba yenaliti ephucula iipropathi zoomatshini bemveliso ngokunyusa intsimi yokungcangcazela ngexesha lenkqubo yenaliti yokunyibilika ukulawula ubume bombuso obunjiweyo.

Iimbonakalo:

Emva kokwazisa intshukumo amandla lokungcangcazela kwinkqubo ziphene yokubumba, amandla ifuthe kunye uqine amandla imveliso ukwanda, kwaye izinga yokubumba shrinkage liyancipha. Isikulufa sombane esibumbayo somatshini wokubumba inaliti sinokubangela ukuba i-axially pulsate iphantsi kwentshukumo yokubhijela ngombane ngombane, ukuze unyibilike uxinzelelo kumbhobho kunye nokuqina komngundo ngamathuba athile. Le pulsation xi nga homogenize iqondo lobushushu ukunyibilika kunye nolwakhiwo, kwaye ukunciphisa ukunyibilika. Viscosity kunye luthambe.

7. In-umngundo inaliti umhombiso

Ndiyila umgaqo:

Ipateni yokuhombisa kunye neepatheni ezisebenzayo zishicilelwa kwifilimu ngumatshini wokuprinta ocacileyo, kwaye ifoyile ityiliselwa kumbumba okhethekileyo wokubumba ngokusebenzisa isixhobo sokutyibilika esikwi-high-precision sokumisa ngokuchanekileyo, kunye nobushushu obuphezulu kunye noxinzelelo oluphezulu Izinto eziluhlaza zeplastiki ziyafakwa. .Transrolling ipateni kwi ngefoyile ye umboniso kumphezulu imveliso yeplastiki yiteknoloji onokuqonda yokubumba oluyimfuneko ipatheni zokuhombisa kunye zeplastiki.

Iimbonakalo:

Umphezulu wemveliso egqityiweyo unokuba ngumbala oqinileyo, unokuba nembonakalo yesinyithi okanye isiphumo seenkuni, kwaye unokuprinta ngeempawu ezibonakalayo. Umphezulu wemveliso ogqityiweyo awukhanyisi ngombala kuphela, ubuthathaka kwaye umhle, kodwa unokubamba umhlwa, unganyangeki kwaye ungatshi. I-IMD inokutshintsha indawo yokupeyinta ngokwesiko, ukuprinta, ukugoba i-chrome kunye nezinye iinkqubo ezisetyenzisiweyo emva kokuba imveliso idilizwe.

In-umngundo umhombiso inaliti yokubumba enokusetyenziselwa ukuvelisa ngomatshini kunye nengaphandle, iipaneli kunye nemiboniso ye-elektroniki kunye neemveliso zombane.

8. Co-isitofu

Ndiyila umgaqo:

Co-inaliti yitekhnoloji apho ubuncinci oomatshini bokubumba inaliti bafake izinto ezahlukeneyo kumbumba ofanayo. Inaliti-ziphene yokubumba ngenene inkqubo faka sukube ye-ukungunda ibandla okanye in-ngumngundo welding. Kuqala kutofa inxenye yemveliso; emva kokupholisa kunye nokuqina, itshintshela isiseko okanye isitshixo, emva koko itofe indawo eseleyo, ebethelelwe nenxalenye yokuqala; emva kokupholisa kunye nokuqina, iimveliso ezinemibala emibini eyahlukeneyo ziyafumaneka.

Iimbonakalo:

I-Co-injection inokunika iimveliso imibala eyahlukeneyo, enjengemibala emibini okanye imibala emininzi yokubumba inaliti; okanye unike iimveliso ezahlukeneyo zeempawu, ezinje ngokuthamba kunye nokuqina kokubumba ngenaliti; okanye ukunciphisa iindleko zeemveliso, ezifana nokubumba ngenaliti yesandwich.

9. Inaliti ye-CAE

umgaqo:

Inaliti itekhnoloji ye-CAE isekwe kwiithiyori ezisisiseko zokulungisa i-rheology kunye nokudlulisa ubushushu, kusetyenziswa itekhnoloji yecompyuter ukuseka imodeli yemathematics yokuhamba kunye nokuhanjiswa kobushushu kunyibilike kwiplastiki kwisikhumba sokubumba, ukufezekisa uhlalutyo lokulinganisa olunamandla lwenkqubo yokubumba, kunye ukwandisa ubumbeko Nika isiseko kuyilo imveliso nokwandisa isicwangciso inkqubo yokubumba.

Iimbonakalo:

Inaliti ye-CAE inokubonisa ubungakanani kunye nokutshintsha kwesantya, uxinzelelo, iqondo lobushushu, isantya sokucheba, ukuhanjiswa koxinzelelo kunye nokuma kwendawo yokugcwalisa xa unyibilikiso luyeza kwinkqubo yokugaya kunye nomngxunya, kwaye unokuqikelela indawo kunye nobungakanani beempawu zentsimbi kunye neepokotho zomoya. . Ukuqikelela inqanaba le-shrinkage, i-warpage deformation degree kunye nolwabiwo loxinzelelo lweplastikhi, ukuze ugwebe ukuba ngaba ukungunda okunikiweyo, uyilo loyilo lwemveliso kunye nenkqubo yokubumba kusengqiqweni.

Indibaniselwano yenaliti yokubumba i-CAE kunye neendlela zokuphucula ubunjineli ezinje ngolungelelwaniso lolwandiso, inethiwekhi eyenziweyo ye-neural, i-ant colony algorithm kunye nenkqubo yeengcali inokusetyenziselwa ukwenziwa kwesikhunta, uyilo lwemveliso kunye nenkqubo yokubumba.

 
 
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