Ngesikhathi sokubunjwa komjovo weglasi le-fiber fiber eliqinisiwe, ukusebenza komshini ngamunye kujwayelekile, kepha umkhiqizo unezinkinga zekhwalithi ebonakalayo, futhi amamaki amhlophe asabalalayo akhiqizwa ngaphezulu, futhi lolu phawu olumhlophe luthanda ukuba lubi ngokwanda ingilazi fiber okuqukethwe. Lo mkhuba waziwa kakhulu ngokuthi "i-fiber ezintantayo", engamukeleki ezingxenyeni zepulasitiki ezinezidingo zokubukeka okuphezulu.

Ukuhlaziywa Kwembangela

Isimo se "fiber esintantayo" sibangelwa ukuvezwa kwengilazi yefayibha. I-fiber emhlophe yengilazi ivezwa ebusweni ngesikhathi senqubo yokugcwalisa nokuncibilika kwepulasitiki. Ngemuva kokubumbana, kuzokwakha amamaki amhlophe asabalalayo ebusweni bengxenye yepulasitiki. Lapho ingxenye yepulasitiki imnyama Lapho umehluko wombala ukwanda, kuba sobala ngokwengeziwe.

Izizathu eziyinhloko zokwakheka kwawo zimi kanje:

1. Ngenkathi yokugeleza kokuncibilika kwepulasitiki, ngenxa yomehluko woketshezi nobuningi phakathi kwengilazi nefayibha, bobabili banomkhuba wokwehlukana. Intambo yengilazi yesibalo esiphansi intanta phezulu, bese i-resin ejiyile icwila kuyo. , Ngakho-ke kwakhiwa into evezwa ngengilazi yefibre;

2. Ngoba ukuncibilika kwepulasitiki kufakwa kumandla wokushayisana nokugunda kwesikulufu, umlomo wombhobho, umgijimi kanye nesango ngesikhathi senqubo yokugeleza, kuzodala umehluko ku-viscosity yendawo, futhi ngasikhathi sinye, kuzobhubhisa ungqimba lwesixhumi esibonakalayo ku ubuso befayibha yengilazi, ne-viscosity encibilikayo izoba ncane. , Uma umonakalo ulingene kakhulu ungqimba lwesixhumi esibonakalayo, okuba kuncane amandla okubopha phakathi kwefayibha yengilazi ne-resin. Lapho amandla okuhlanganisa emancane ukuya ezingeni elithile, i-fiber fiber izokhipha ubugqila be-matrix ye-resin futhi kancane kancane iqoqele phezulu futhi iveze obala;

3. Lapho ukuncibilika kwepulasitiki kufakwa emgodini, kuzokwakha umphumela "womthombo", okungukuthi, i-fiber fiber izohamba isuka ngaphakathi iye ngaphandle futhi ixhumane nobuso bomgodi. Ngoba izinga lokushisa lesikhunta liphansi, i-fiber yengilazi ilula futhi iyajiya ngokushesha. Iba yiqhwa khona manjalo, futhi uma ingeke izungezwe ngokuphelele ukuncibilika ngesikhathi, izovezwa bese yakha "imicu entantayo".

Ngakho-ke, ukwakheka komkhuba "wentambo entantayo" akuhlobene kuphela nokwakheka nezici zezinto zokwakha zepulasitiki, kepha futhi kuhlobene nenqubo yokubumba, enenkinga enkulu nokungaqiniseki.

Masikhulume ngokuthi ungayithuthukisa kanjani into "yefayibha elintantayo" ngokombono wefomula nenqubo.

Ukusebenziseka kwefomula

Indlela yendabuko yokwengeza ukufaka izihlanganisi, izinsiza zokusakaza kanye nezinto zokuthambisa ezintweni zokubumba, kufaka phakathi ama-silane coupling agents, maleic anhydride graft compatibilizers, i-silicone powder, amafutha okunamafutha acid nokunye kwasekhaya noma okungenisiwe Sebenzisa lezi zithasiselo ukuthuthukisa ukusebenzisana phakathi kwe-fiber fiber kanye ne-resin, kuthuthukisa ukufana kwesigaba esihlakazekile nesigaba esiqhubekayo, kukhulise amandla okuxhumanisa isikhombimsebenzisi, futhi kunciphise ukuhlukaniswa kwe-fiber fiber kanye ne-resin. Thuthukisa ukuvezwa kwengilazi yefayibha. Ezinye zazo zinemiphumela emihle, kepha eziningi zazo ziyabiza, zandisa izindleko zokukhiqiza, futhi zithinta nezakhiwo zemishini yokwakha. Isibonelo, ama-liquid silane coupling agents asetshenziswa kakhulu kunzima ukuwahlakaza ngemuva kokufakwa, futhi amapulasitiki kulula ukwakhiwa. Inkinga yokwakheka kwesigaxa izodala ukondliwa okungalingani kwemishini kanye nokusatshalaliswa okungalingani kokuqukethwe kwengilazi yefayibha, nakho okuzoholela ezakhiweni zemishini ezingalingani zomkhiqizo.

Eminyakeni yakamuva, indlela yokwengeza imicu emifushane noma ama-microspheres engilazi angenalutho nayo yamukelwa. Imicu emincane emincane noma ama-microspheres engilazi angenalutho anezici zokufudumala okuhle nokusabalalisa, futhi kulula ukwakha ukusebenzisana okuzinzile kwe-resin. Ukufeza inhloso yokwenza ngcono "ifayibha elintantayo", ikakhulukazi ubuhlalu beglasi obungenalutho nakho kunganciphisa izinga lokuncipha kokuncipha, gwema ukugoqeka ngemuva kokukhiqizwa komkhiqizo, kwenyuse ubulukhuni kanye nokunwebeka kwento, futhi intengo iphansi, kepha ububi ukuthi okokusebenza kungumthelela wokunciphisa ukusebenza kokusebenza.

Inqubo yokuSebenzisa

Eqinisweni, inkinga "yefayibha entantayo" nayo ingathuthukiswa ngenqubo yokubumba. Izakhi ezahlukahlukene zenqubo yokubumba umjovo zinemiphumela ehlukile kwimikhiqizo yepulasitiki eqinisiwe yengilazi. Nayi eminye imithetho eyisisekelo engalandelwa.

Ukushisa kwe-01Cylinder

Njengoba izinga lokuncibilika kokuncibilika kwengilazi ye-fiber fiber eqinisiwe ingama-30% kuya ku-70% ngaphansi kunaleyo yepulasitiki engaqinisiwe, uketshezi olubi lupholile, ngakho-ke izinga lokushisa lomgqomo kufanele libe ngu-10 kuye ku-30 ° C ngaphezulu kunokujwayelekile. Ukukhulisa izinga lokushisa lomgqomo kunganciphisa i-viscosity encibilikayo, kuthuthukise uketshezi, kugweme ukugcwaliswa okungalungile nokushisela, futhi kusize ukukhulisa ukusakazeka kwengilazi yefayibha futhi kunciphise ukujwayela, okuholele ekuqineni komhlaba okuphansi komkhiqizo.

Kepha izinga lokushisa lomgqomo alikho phezulu ngangokunokwenzeka. Ukushisa okuphezulu kakhulu kuzokwandisa ukuthambekela kwe-polymer oxidation nokucekelwa phansi. Umbala uzoshintsha uma umncane, futhi uzobangela ukupheka nokumnyama uma unzima.

Lapho usetha ukushisa komgqomo, izinga lokushisa lesigaba sokondla kufanele libe ngaphezulu kancane kunesidingo esijwayelekile, futhi libe ngaphansi kancane kunesigaba sokuminyaniswa, ukuze usebenzise umphumela walo wokushisa ngaphambili ukunciphisa umphumela wokugunda isikulufa ku-fiber yengilazi futhi unciphise i-viscosity yendawo. Umehluko nokulimala ebusweni be-fiber fiber kuqinisekisa amandla okubopha phakathi kwe-fiber fiber kanye ne-resin.

02 Ukushisa kwesikhunta

Umehluko wamazinga okushisa phakathi kwesikhunta nokuncibilika akumele ube mkhulu kakhulu ukuvimbela ifayibha yengilazi ukuthi ingakhuli ebusweni lapho ukuncibilika kubanda, kwakheke "imicu entantayo". Ngakho-ke, kudingeka izinga lokushisa eliphakeme lesikhunta, eliwusizo ekwenzeni ngcono ukuncibilika kokugcwaliswa kokusebenza nokukhuphuka Kuyasiza futhi ekuqiniseni amandla elayini, ukuthuthukisa umkhiqizo womkhiqizo wokuqeda, nokunciphisa ukujwayela kanye nokusonteka.

Kodwa-ke, lapho izinga lokushisa lesikhunta liphakama, isikhathi sokupholisa siyinde, isikhathi eside umjikelezo wokubumba, umkhiqizo uphansi, futhi ukuphakama kokuncipha kuyanda, ngakho-ke ukuphakama akukuhle kakhulu. Ukuhlelwa kokushisa kwesikhunta kufanele futhi kucabangele izinhlobonhlobo ze-resin, isakhiwo sesikhunta, okuqukethwe kwengilazi yefayibha, njll. Lapho umgodi uyinkimbinkimbi, okuqukethwe kwengilazi ye-fiber kuphezulu, futhi ukugcwaliswa kwesikhunta kunzima, izinga lokushisa lesikhunta kufanele lenyuke ngokufanele.

Ingcindezi yomjovo we-03

Ingcindezi yomjovo inethonya elikhulu ekubunjweni kwamapulasitiki aqiniswe ngengilazi. Ingcindezi ephakeme yomjovo ilungele ukugcwaliswa, ithuthukise ukuhlakazeka kwengilazi futhi inciphise ukuncipha komkhiqizo, kepha izokwandisa ukucindezeleka kwe-shear kanye ne-orientation, ibangele kalula i-warpage kanye ne-deformation, futhi ichithe nobunzima, kuze kuholele ezinkingeni zokuchichima. Ngakho-ke, ukwenza ngcono "intambo entantayo", kuyadingeka ukukhuphula ingcindezi yomjovo iphakame kancane kunengcindezi yomjovo wepulasitiki ongaqinisiwe ngokwesimo esithile.

Ukukhethwa kwengcindezi yomjovo akuhlobene kuphela nobukhulu bodonga lomkhiqizo, usayizi wesango nezinye izinto, kepha futhi kuhlobene nokuqukethwe kwengilazi nefreyimu. Ngokuvamile, ukuphakama kokuqukethwe kwengilazi yengilazi, isikhathi eside ubude bengilazi yengilazi, ingcindezi yomjovo kufanele ibe nkulu.

04 ingcindezi emuva

Usayizi wesikulufu emuva kwengcindezi kunethonya elibalulekile ekusakazekeni okufananayo kwengilazi yefibre ekuncibilikeni, ukuswakama kokuncibilika, ubukhulu bokuncibilika, ikhwalithi yokubonakala komkhiqizo nezakhiwo zomzimba nezomshini. Ngokuvamile kungcono ukusebenzisa ingcindezi ephezulu emuva. , Siza ukwenza ngcono isimo se "fiber ezintantayo". Kodwa-ke, umfutho weqolo ophakeme ngokweqile uzoba nomthelela omkhulu wokugunda ezintanjeni ezinde, okwenza ukuncibilika kucekeceke kalula ngenxa yokushisa ngokweqile, okuholele ekushayeni umbala nasezimpahleni ezingezinhle zomshini. Ngakho-ke, ingcindezi yangemuva ingasethwa iphakeme kancane kunaleyo yepulasitiki engaqinisiwe.

05 Ijubane lokujova

Ukusebenzisa isivinini somjovo esisheshayo kungathuthukisa into "entantayo yefayibha". Khulisa isivinini somjovo, ukuze ipulasitiki eqinise ingilazi igcwalise ngokushesha umgodi wesikhunta, futhi ifayibha yengilazi yenza ukunyakaza kwe-axial ngokushesha eceleni kwesiqondiso sokugeleza, okunenzuzo yokwandisa ukuhlakazeka kwefayibha yengilazi, ukunciphisa ukuma, ukuthuthukisa amandla yomugqa we-weld nokuhlanzeka kwendawo komkhiqizo, kepha kufanele kunakwe ukuze kugwenywe "ukufafazwa" embhobho noma esangweni ngenxa yejubane lomjovo oshesha ngokweqile, ukwakha ukukhubazeka kwenyoka nokuthinta ukubonakala kwengxenye yepulasitiki.

06 isivinini sesikulufu

Lapho i-plasticizing glass fiber iqinisa amapulasitiki, isivinini sesikulufu akufanele sibe siphezulu kakhulu ukugwema ukungqubuzana okweqile namandla okugunda okuzolimaza i-fiber yengilazi, kubhubhise isimo esibonakalayo sobuso bengilazi yefayibha, kunciphise amandla okubopha phakathi kwengilazi yengilazi ne-resin , futhi kukhulise "i-fiber ezintantayo". "I-Phenomena, ikakhulukazi uma i-fiber yengilazi yinde, kuzoba nobude obungalingani ngenxa yengxenye yokuqhekeka kwengilazi yefayibha, okuholela ekungalingani kwamandla kwezingxenye zepulasitiki nezakhiwo zomshini ezingazinzile.

Isifinyezo senqubo

Ngokuhlaziywa okungenhla, kungabonakala ukuthi ukusetshenziswa kwezinga lokushisa eliphakeme lezinto ezibonakalayo, ukushisa okuphezulu kwesikhunta, ukucindezela okuphezulu komjovo nokucindezela emuva, isivinini somjovo ophakeme, kanye nomjovo wesivinini esiphansi kunenzuzo enkulu yokwenza ngcono into "yefayibha entantayo".